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Electric Rotary Tablet Press Machine Enhanced Type: An Overview
Electric Rotary Tablet Press Machine Enhanced Type is an advanced piece of pharmaceutical manufacturing equipment. It is specifically designed for compressing both round and special-shaped tablets, making it highly versatile and suitable for laboratories, small-scale product processing, and low-volume production industries. This machine is a continuous, automatic rotary tablet press, known for its ability to produce high-quality tablets with consistent shape, size, and weight. Below, we will delve into the details of this machine, including its specifications, features, and the key benefits it offers to industries that require tablet production.
Introduction to the Electric Rotary Tablet Press Machine Enhanced Type
The Enhanced Type Electric Rotary Tablet Press Machine represents an evolution of the traditional tablet pressing machines. It operates on a single press type mechanism, where the material is compressed continuously on a rotating turret. This press is particularly well-suited for pharmaceutical industries, research facilities, and small-scale production businesses that require the creation of high-quality, precisely compressed tablets.
The machine is designed for the manufacturing of a variety of tablet shapes, ranging from simple round tablets to more complex, special-shaped tablets. Its continuous rotary operation makes it efficient for consistent output, while its compact design ensures it requires minimal space within production facilities. It is also ideal for environments where GMP (Good Manufacturing Practice) compliance is essential.
This machine has been engineered with modern features that make it user-friendly, efficient, and capable of producing high output without compromising on the quality of the tablets produced.
Detailed Specifications
The specifications of the ZP-9B Enhanced Type Electric Rotary Tablet Press Machine provide a clear picture of the machine’s capabilities, ensuring users understand its operational parameters. Here are the key specifications for the machine:
Model | ZP-5B | ZP-7B | ZP-9B |
Number of Turret Dies (Pairs) | 5 | 7 | 9 |
Maximum Tablet Output (Tablets/Hour) | 10,000 | 12,000 | 14,000 |
Maximum Working Pressure (kN) | 60 | 60 | 60 |
Maximum Tablet Diameter (mm) | 20 | 20 | 20 |
Maximum Tablet Thickness (mm) | 6 | 6 | 6 |
Maximum Filling Depth (mm) | 15 | 15 | 15 |
Turret Working Diameter (mm) | 200 | 200 | 200 |
Turret Speed (RPM) | 0-30 | 0-30 | 0-30 |
Middle Die Diameter (mm) | 26 | 26 | 26 |
Middle Die Height (mm) | 22 | 22 | 22 |
Upper and Lower Punch Diameter (mm) | 22 | 22 | 22 |
Upper and Lower Punch Length (mm) | 115 | 115 | 115 |
Overall Dimensions (mm) | 4806351100 | 4806351100 | 4806351100 |
Machine Weight (kg) | 330 | 330 | 330 |
Motor Power (kW) | 2.2 | 2.2 | 2.2 |
Voltage (V) | 220 | 220 | 220 |
As you can see, the ZP-9B model is capable of producing a high output of 14,000 tablets per hour, with a maximum working pressure of 60 kN. This makes it ideal for medium to large-scale production runs. Additionally, the machine can handle tablets with a diameter of up to 20 mm and a thickness of 6 mm, flexibility for a wide range of tablet types.
The ZP-9B also comes with a sturdy stainless steel frame that is resistant to corrosion, ensuring durability and ease of maintenance over time.
Key Features of the Enhanced Tablet Press Machine
- Durable and Corrosion-Resistant Structure
- The body of the ZP-9B machine is made from stainless steel materials, providing resistance against corrosion and wear. This robust construction ensures that the machine can withstand prolonged use in manufacturing environments without deteriorating. The polished surface further enhances the machine’s durability, making it easy to clean and maintain.
- High Production Efficiency
- With the ability to produce up to 14,000 tablets per hour, the ZP-9B Enhanced Type is highly efficient, making it ideal for industries that need to meet high production demands while maintaining high quality. The continuous rotary design ensures a smooth operation and consistent tablet output.
- Compact and Space-Saving Design
- Despite its high output capacity, the ZP-9B’s design is compact, taking up minimal space on the production floor. This is especially important in laboratories or small-scale production units where space is limited.
- Compliance with GMP Standards
- The ZP-9B is designed with Good Manufacturing Practice (GMP) standards in mind. The stainless steel body is polished to meet hygiene requirements, ensuring that no cross-contamination occurs between different tablet batches. The machine is easy to clean, which is crucial in maintaining a sterile production environment.
- Easy Operation and Transparency
- The inclusion of a transparent feeder window allows operators to observe the tablet compression process without having to stop the machine. This window can be easily opened for cleaning and maintenance purposes, enhancing operational efficiency. The ease of operation further ensures that even less experienced personnel can operate the machine effectively with minimal training.
- Overload Protection
- The ZP-9B machine is equipped with overload protection to prevent damage to the equipment in case of excessive pressure or any operational errors. This safety feature ensures that the machine runs smoothly without the risk of malfunction or failure.
- Customizable Tablet Production
- The ability to adjust settings such as tablet size, pressure, and depth allows operators to customize production according to the specific needs of the product. Whether producing standard round tablets or more complex, special-shaped tablets, the ZP-9B is versatile enough to handle various requirements.
Applications of the ZP-9B Enhanced Type
The ZP-9B Enhanced Tablet Press Machine is widely used in industries such as pharmaceuticals, nutraceuticals, and research laboratories. Below are some of the main applications:
- Pharmaceutical Industry
- In pharmaceutical production, the ZP-9B is utilized to compress medicinal tablets that are both functional and aesthetic. The machine ensures that tablets are consistently compressed, maintaining accurate dosage and uniformity.
- Nutraceutical Industry
- The nutraceutical sector, which involves the production of dietary supplements, also benefits from the ZP-9B machine. The versatility in producing various tablet shapes allows companies to create tablets that are easy to swallow and highly effective.
- Research and Development Laboratories
- R&D labs frequently use the ZP-9B for developing prototypes of new tablet formulations. Its adjustable settings and efficient operation make it ideal for small-scale, experimental tablet production runs.
- Small-Scale Production
- Small-scale manufacturers can use the ZP-9B machine to produce high-quality tablets in limited quantities without investing in larger, more expensive machinery. This machine is perfect for startups or smaller businesses with limited production needs.
Advantages of Using the ZP-9B Enhanced Tablet Press Machine
- Efficiency and High Output
- The ZP-9B is designed to handle high output without sacrificing tablet quality. It is capable of producing up to 14,000 tablets per hour, which makes it an efficient solution for medium to large production runs.
- Precision and Consistency
- This machine ensures that each tablet is compressed to the desired specifications, uniformity in shape, size, and weight. This level of consistency is critical, especially in the pharmaceutical and nutraceutical industries, where accuracy is crucial.
- Cost-Effectiveness
- The ZP-9B is a cost-effective solution for small and medium-scale manufacturers. It provides high efficiency and high output without requiring a significant investment in machinery. Its low energy consumption also helps reduce operational costs.
- Ease of Maintenance
- Thanks to its modular design, the ZP-9B is easy to maintain. The transparent window allows for easy inspection, and the machine’s parts can be accessed and cleaned quickly, reducing downtime and ensuring consistent performance.
Conclusion
The Electric Rotary Tablet Press Machine ZP-9B Enhanced Type is a powerful, versatile, and efficient tablet manufacturing machine suitable for a variety of industries. With its compact design, high production capacity, ease of operation, and compliance with GMP standards, it is a highly valuable asset for laboratories, small-scale product processors, and production facilities. high-quality tablet compression with excellent consistency and minimal maintenance requirements, the ZP-9B is an excellent choice for businesses looking to scale their production while ensuring the utmost quality.
Incorporating this machine into your production line will help streamline operations, improve productivity, and meet regulatory standards, ensuring that your tablet production runs efficiently and safely.